Batch Powder Booths
Rohner Batch Powder Spray Booths are designed with optimal airflow for powder containment and application efficiency, and are the perfect solution for bringing the advantages of spray-to-waste/reclaim cartridge collector efficiency to your coating process. Our standard powder spray booths control air uniformly through all the booth openings, exhausting air and collecting excess powder through the two-stage filters of the collector modules. Rohner Batch Powder Spray Booths provide a superior application environment for small job shop runs or large production runs, and they can be designed for automatic or manual gun usage.
Some of the standard features provided in Rohner powder spray booths include:
- Premium 18 gauge G90 galvanized steel, recommended powder coated white
- No nut or bolt heads for a smooth interior surface for easy cleaning
- Expandable sections for future growth of spray area
- Quiet blower with TEFC direct drive motor run by VFD
- Automatic back pulse cleaning
- High-efficiency, T-8 fluorescent Class I Div. II lighting
- Horizontal airflow with adjustable velocity
Pre-wired, NEMA 12 dust-tight industrial control panel reduces install cost and includes panel-mounted variable volume adjustment for optimizing airflow and transfer efficiency. Automatic back pulse cleaning of our powder spray booths ensures consistent airflow and extends filter life, and our automatic clogged-filter shutdown ensures a safe environment. Rohner Batch Powder Spray Booths are designed to meet or exceed NFPA33 and IFC Chapter 24 requirements. Consult your local authority having jurisdiction for additional requirements before purchasing.
Process Powder Booths
In-Line Process Powder Coating Spray Booths Brochure Rohner -Line Process (Conveyorized) Powder Spray Booths are designed with optimal airflow for powder containment and application efficiency, and are the perfect solution for bringing the advantages of spray-to-waste/reclaim cartridge collector efficiency to your coating process. Our standard powder spray booths control air uniformly through all the booth openings, exhausting air and collecting excess powder through the two-stage filters of the collector modules. Rohner -Line Process Powder Spray Booths can be designed for automatic or manual gun usage, and they provide a superior application process as the conveyor slot allows for your racked parts to move through the spray area via conveyor rail.
Some of the standard features provided in Rohner powder spray booths include:
- Premium 18 gauge G90 galvanized steel, recommended powder coated white
- Polycarbonate ceiling panels with conveyor slots
- No nut or bolt heads for a smooth interior surface for easy cleaning
- Expandable sections for future growth of spray area
- Quiet blower with TEFC direct drive motor run by VFD
- Automatic back pulse cleaning
- High-efficiency, T-8 fluorescent Class I Div. II lighting
- Horizontal airflow with adjustable velocity
Pre-wired, NEMA 12 dust-tight industrial control panel reduces install cost and includes panel-mounted variable volume adjustment for optimizing airflow and transfer efficiency. Automatic back pulse cleaning of our powder booths ensures consistent airflow and extends filter life, and our automatic clogged-filter shutdown ensures a safe environment. Rohner In-Line Process Powder Spray Booths are designed to meet or exceed NFPA33 and IFC Chapter 24 requirements. Consult your local authority having jurisdiction for additional requirements before purchasing.
Process Powder Booths
The "New" PLC Controlled Deimco Powder Booth will provides complete in-line spray containment enclosure with primary and secondary air filtration. All MD Series Booths have a PLC in the self-contained electrical panel making automatic gun control affordable for your present and future needs.
The "New" MD Series Booths also include a pneumatic panel and a separate roll away filter cartridge module for captured powder containment.
Features:
- Pre-Engineered Booth
- Detachable Filter Module
- Compact Design
- Shop Tested
- Advanced Filter Technology
- Low Air-To-Cloth Ratios
- 18 Gauge Stainless Steel Canopy and 11 Gauge Seamless Stainless Steel Canopy
Batch Ovens
If flexibility, reliability, and efficiency are what you are looking for, then a GAT Batch Oven is the perfect fit for you. GAT batch ovens feature 4” thick, 4# mineral wool batt insulated 18 gauge oven panels, utilizing their own tongue and groove design along with their patented isolator spreader clip and stiffener channel construction, GAT batch oven panels have 40% fewer seams and no hot spots.
All GAT Batch Ovens are are pre-fired and tested at the factory prior to shipment and come with insulated stack packages up to 20 feet long. Standard delivery is 6-8 weeks but expedited builds are available for those on tight schedules. GAT batch ovens come in eighteen standard sizes and you can order your oven in many different configurations. Standard batch ovens options include;
6’x6’, 8’x8’, 10’x10’ by 10’ deep up to 30’ deep configurations standard
Single Set of Doors or Doors on Both Ends
Conveyor Slots Floor Options -Insulated Floor-12 Ga. Steel floor-No Floor- Insulated Floor with Cart Slots
208v 75 amps- 208v-480v 60 amps-460-480v- 30 amps 3phase. Propane or Natural Gas fired
Inline Ovens
GAT ovens move higher volumes of air for rapid heat transfer to the product with minimal stratification due to our "Bottom Up" air flow design. The insulating capabilities of extra-heavy No. 18 gauge galvanized steel, combined with our patented air seal design, substantially improves curing efficiencies. All oven components arrive on the job site ready for erection, thus eliminating costly time delays due to field manufacturing of panels, duct work and oven heater assemblies. Cooling tunnels are available for applications that demand quick cooling & curing. Filtered plant or outside air is delivered through a balanced air flow tunnel construction. Oven exit fans exhaust processed air to the outside or back to the plant environment for a modified make-up air design.
• Three Zone Baking
• Combination Dry-off / Cure
• Double Deck Oven
• Side or Bottom Entry Oven
• Roof Mounted Oven
• IR Ovens
• Industrial Curing Ovens
• Combination Convection / Infrared
ECO Burn-Off Ovens has over two hundred years of combined experience in the industry. Together our company is committed to providing innovative, highly engineered, quality, and cost effective burn-off ovens to meet customer’s individual needs. ECO Burn-Off Ovens mission is to always surpass customer’s expectations.
ECO Burn-Off Ovens are designed with automated controls to minimize cycle time, allowing the oven to reach highest efficiency and not emit any harmful toxins into the environment. Organic coatings such as paint, varnish and related products are placed in a load. The chemically decomposing organic material (grease, oil, paint, etc.) begins to burn-off at elevated temperatures in the absence of oxygen.
Heat is released into the burn-off oven; no flame physically contacts any items put in the load. Once the cycle is complete organic material is turned into ash that may be rinsed or shot-blasted and the items are now ready to be put back in production. ECO Burn-Off Ovens are secure, trusted, easily operated, ecologically sound and save customers money.
GAT Industrial Washers
Our polypropylene washer housing and heating system produces 25% to 40% reduction in energy use as compared to a steel washer housing design.
GAT commercial washers are the most dramatic advancement in pretreatment washer design in years; And the energy savings is documented! But energy savings is only one of the many benefits. POLYPRO industrial washers also lower your overall maintenance costs. Polypropylene has a lower coefficient of heat transmission than steel or composite washer housings. GAT's exclusive use of it's high "U" exchanger offers the most efficient burner/exchanger process on the market. The firing rate of the burner components is reduced, thus adding life to your gas train and heat exchanger. Plus, polypropylene will not blister, swell or delaminate as hydroscopic composite materials are prone to do over time. The natural translucence of polypropylene allows ambient light to illuminate the interior of our industrial washer, providing a user friendly environment for both spray pattern observation and maintenance by your line personnel. There's no need for auxiliary lighting.
Standard Features Of Our Commercial Washers:
Stainless steel interior housing supports, conveyor shroud, screens, access doors, sump lids, and pump mounting plate Ten-year guarantee on washer housing against rust and corrosion Tanks, heat exchangers, drain boards and conveyor rails also available in stainless steel SCH 80 CPVC Quick disconnect risers and spray nozzles Vertically mounted pumps Highest heat transfer on the market Centrifugal vent fans for extended bearing life Manifold utility connections
Washer Applications:
Overhead-single or multi-line Belt washers Dip or spray/dip applications drum washers
Electro-Steam Generators
These steam units specifically designed for pre-cleaning and iron-phosphating metal surfaces prior to powder coating.
Benefits of pre-cleaning and iron-phosphating systems vs. other systems:
Clean, smooth, and receptive surface recommended for paint and powder coating processes. Prevents the spread of undercoat corrosion for surfaces that have been nicked or scratched.
Large spray booths are not required since there is very minimal overspray. Uses approximately 50% less chemical than a pressure washer system. Produces much less waste water than other systems. Savings generated as a result of fewer chemicals, less water, and less effluent.
Additional benefits include the following:
Standard Stainless Steel Cabinets
Built in accordance with ASME, UL, and CSA requirements
National Board of PVI Shop Inspected
98% efficient resulting in energy and water conservation
Low or high pressure dry steam in less than 15 minutes (or on demand)
A one year warranty on all parts and a five year warranty on the chamber.
Re-defining ‘clean’ for any industry
DINAMEC
and
SCHWING
offers the solution for all your metal stripping needs. Our solutions safely remove all organic substances from all kinds of metal parts no matter the industry. From paint, powder coating, plastic, polyesters, and rubber, we can remove it. Our machines can be found in a wide variety of industries with over 2,000 installations worldwide. We ensure a clean and healthy stripping alternative to more traditional methods. Our technology offers many benefits from optimal results, no abrasive damage to tools or parts and a high operating capacity with low operating cost.
Decoring and Sand Reclamation, and Heat Treatment
Looking to remove the sand cores from your aluminum castings? This is often a tedious job due to the integrated design and hard organic binders. The Dinamec Systems’ Deco Fluid Bed Installation is the perfect solution for the gentle and smooth decoring of aluminum parts. Traditional methods take long periods of time, cause deformation or damage and have a high operating cost. Our systems offer quick cleaning time, no damage of parts and all at a lower operating cost. We are your decoring solution.
Gema Manual Powder Coating Guns
Power - Quality - Control
The new generation of OptiFlex Pro manual units impresses with additional application performance due to the outstanding PowerBoost technology. With OptiFlex Pro, you easily process all powder types and coat complex parts in superior quality - all this worldwide and in the most difficult industrial environments.
The First Choice in Manual Powder Coating
The OptiFlex Pro manual units are uncompromisingly and agilely designed for maximum industrial suitability and worldwide use. The intelligent and durable components fit perfectly together and form the powerful package for superior manual powder coating. The ergonomic and intuitive operation enables every user to achieve the best coating results at any time.
Gema Automatic Powder Coating Guns
OptiGun GA03 – robust with the highest transfer efficiency
• Perfect coating results with all types of powder
• Even demanding Metallic and special powders
• Optimal transfer efficiency (100 kV high performance cascade)
• Quick color change design
• Broad range of application accessories
• Simple maintenance procedures
• Wear resistant and ergonomic design
• Suitable for injector and OptiSpray pump technology
Industrial Conveyors
Rapid Conveyor Systems are the systems of choice for a broad spectrum of manufacturing and material handling operations. They can turn, change levels, adapt and easily be configured without taking up valuable floor space.
• Rapid Flex Enclosed Track
• Rapid Flow QFlex
• Rapid Flow 3×3 Power & Free
• Rapid Flow 4×4 Conveyor System
• Floor Conveyors
Conveyor Accessories
Conveyor Lubrication Equipment
The heart of the conveyor lubricating system is the DL5003 microprocessor. This user friendly controller allows precise delivery and control of lubricant to the wear points on your chain conveyor or machine. It has many unique features which give you total control and flexibility for adding lubrication system points as you grow. Our conveyor lubrication equipment comes with a 3-year warranty on Digilube's conveyor microprocessor and 1-year on the rest of the lubricator system.
